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| Why Do Manufacturers in These Industries Prefer to Choose Aluminium Tubes? |
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Posted by: 1-LVDCPN - 06-10-2021, 09:07 AM - Forum: aluminium faq
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Aluminium tube is an extruded material composed of aluminium alloy, usually described as an architectural or structural alloy, suitable for internal and external architectural applications. They have high corrosion resistance and medium strength.
Nowadays, more and more manufacturers in the manufacturing industry choose to use aluminium tubes instead of steel tubes. What is the reason behind this trend? Generally speaking, the price of aluminium tube is slightly higher than that of steel tube. Why do manufacturers choose to replace original steel tube products at a higher price? This article will analyze the causes of this situation in detail and recommend a suitable aluminium tube supplier to help answer your questions and meet your needs.
Aluminium tube
1. Performance comparison of aluminium and steel
Steel is a kind of hard metal in the traditional concept and is used in many fields. The product names of aluminium tubes are usually non-uniform. They are usually called aluminium tubes, aluminium pipes or aluminium rods. These names all represent the same product. The performance between steel tube and aluminium tube is mainly different from the above and the following aspects:
Weight: Aluminium is lighter. The density of aluminium is 2.72 tons/m3, while steel is 7.84 tons/m3. Reduce the load capacity, thereby increasing the cargo capacity. Many containers now have upper structures made of aluminium. This leads to a lowered center of gravity. Therefore, the stability is improved. Lower hull weight requires less propulsion, and higher speed for the same power. Many fast ferries, hovercraft and catamarans have entire hulls constructed of aluminium alloy.
Durability: Compared with steel. Aluminium tubes are more durable than steel tubes at lower temperatures. Steel becomes brittle at low temperatures, forming rapidly spreading cracks. Aluminium does not have this disadvantage, which makes it suitable for use as a tank material on LPG and LNG carriers.
Extensibility: Aluminium is a very ideal metal, because aluminium is more ductile and elastic than steel. Aluminium can replace steel to form shapes, often forming deeper or more complex spinning. Especially for parts with deep and straight walls, aluminium is the preferred material. Steel is a very tough and elastic metal, but usually cannot be pushed to the same limit size limit as aluminium during rotation without cracking or cracking.
Corrosion resistance: Aluminium has good corrosion resistance and will not rust. Aluminium is non-magnetic. The absence of an induction magnetic field benefits compasses and other similar devices on ships. This quality is particularly useful in warships, which can keep them from being affected by mines.
2. In which applications can aluminium tube replace steel tube?
By volume, steel is three times heavier than aluminium. Aluminium tubes can replace steel in many significant industries for conventional and special applications, such as:
Aerospace and automotive. Aerospace and automobile manufacturers use aluminium tubes for airframe, hydraulic system and fuel line components.
Aluminium materials can be used in a wide range of construction applications, such as roofing, wall panels, door and window frames, and building curtain walls.
HVAC and refrigeration. Aluminium tubes have excellent thermal conductivity and therefore play a central role in many HVAC and refrigeration systems.
Marine Corps. Aluminium tubes are used to build marine equipment, such as shark cages, because this metal has greater buoyancy and salt water corrosion resistance than other building materials.
Manufacturers of medical tools and equipment often use aluminium tubes to construct products such as bed frames, foldable stretchers and wheelchair frames.
Amusement equipment manufacturers use aluminium tubes to make equipment such as camping chairs, tables, and tent poles.
Aluminium can be mixed with other metals to form a harder aluminium alloy, which can replace most of the functions of steel and has stronger corrosion resistance.
3. Why are manufacturers more willing to choose Aluminium in these fields?
Generally speaking, the average price of Aluminium is higher than that of steel, but many manufacturers are willing to choose higher-priced Aluminium tubes. One of the reasons is that Aluminium has higher economic benefits. Although the initial purchase price of Aluminium is more expensive than steel, its use efficiency and life span are both better and longer than steel.
Compared with steel, Aluminiumis lighter in volume. Aluminiumis one-third the weight of other metals including steel, brass and copper. According to the Aluminium Association, Aluminium car structures are more cost-effective than steel car structures: the use of Aluminium can reduce weight by up to 55% compared to steel structures.
In the maritime industry, Aluminiumstructures are more cost-effective than steel. The weight of the Aluminiumshell is reduced by 35% to 45%. If Aluminium is used instead of steel to build the ship’s superstructure, the weight can be reduced by 55% to 65%. This is a very cost-effective embodiment for ocean transportation.
In the electronic parts industry, Aluminiumfuel and battery consumption are more cost-effective than steel structures because light vehicles consume less energy. According to the Aluminiumdrive, an electric car with an advanced Aluminium body structure uses fewer batteries than a steel body structure, so it can save up to $3,000 in weight per unit. Compared with steel hybrid vehicles, Aluminium hybrid vehicles can save 5% to 7% of fuel.
In the field of food packaging, Aluminiumhas good ductility and can be made into any shape to meet the packaging needs of various foods. And Aluminiumis safer than plastic, more resistant to high temperatures and easy to store.
Aluminiumis not easy to rust due to its strong corrosion resistance, and is more beautiful than other metals and has a longer service life. In addition, Aluminiumcan be recycled, which is more environmentally friendly.
Although the price of Aluminium raw materials is a bit more expensive than steel, from the perspective of long-term use, the economic efficiency of choosing Aluminium is higher than that of steel, and the service life of Aluminium is longer than that of steel and consumes less energy. Therefore, between Aluminium pipe and steel pipe, choosing Aluminium pipe has become a more correct decision.
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| Checker plate diamond plate, chequered plate, tread plate, durbar plate |
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Posted by: Keganhirl - 06-09-2021, 03:01 AM - Forum: Selling Leads
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Checker plate can also be known as diamond plate, chequered plate, tread plate, durbar plate, and all manner of other terms. Chequer plate is used in decorative, architectural applications and shipbuilding. Chequer plate is a very versatile material with many different uses. The plate has good forming, it is easy to drill and has good weldability. It has a raised surface, which provides excellent anti-slip function. Benefit from this advantage, the checker plate is commonly used in the factory, industry and workshop for the anti-slip floorings, floor treads or platforms.
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| HOW TO CLEAN OXIDIZED ALUMINUM WHEELS |
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Posted by: 1-LVDCPN - 06-08-2021, 01:51 AM - Forum: aluminium faq
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The aim of cleaning the oxidized aluminum wheels is to prevent pitting which is hard to fix or restore. You need some hard work to change the look of the wheels. This cleaning method is very effective and reliable. Things you require:
Several rags
Protective clear coat for aluminum
Dry sandpaper
Water
Mild detergent
Fine grit sandpaper
Bucket
Microfiber
Begin by filling your bucket with warm water. Add the mild detergent and agitate the solution to mix. Remove all the dirt and grime from your rims using the soapy water and a rag. Sand the rims until all pitting is gone using the dry sandpaper. Do the work by hand without using power tools to avoid overdoing the task.
Once pitting is no longer there and the rim surface is smooth, use the fine grit sandpaper to smooth out the rim surface until there are no grooves present. Wipe the surface to remove dust using a microfiber cloth. Now you can add a protective clear coat. Ensure you follow the precautions on the label and directions for use for the product.
Wiping the aluminum rims clean weekly helps prevent damage. The protective coating prevents pitting and damage to the rims. Proper maintenance of the brakes helps you keep the rims clean. Break dust is difficult to remove after staying on the rims for long. Therefore, ensure you do the regular cleaning to prevent damage and coating of the rims. Follow the tips every time you do the cleaning for efficiency and reliable wheel maintenance.
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| HOW TO KEEP YOUR ALUMINUM WHEELS LOOKING NEW |
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Posted by: 1-LVDCPN - 06-08-2021, 01:49 AM - Forum: aluminium faq
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No matter what type of vehicle you drive and where you may be located, keeping your wheels in good condition can be quite a task. Moreover, when you have aluminum wheels, there is quite a bit of maintenance involved for those who want to keep their wheels looking shiny and new. That said, the following is an overview of the best ways to keep your aluminum wheels looking new.
Fireman's Nozzle
Firstly, be sure to purchase a fireman's nozzle to thoroughly rinse your wheels while removing dirt and dust. Moreover, be sure to tackle the areas between the spokes and behind the wheels specifically, as these areas are most often overlooked. Over time, if you do not make sure you are fully cleaning your wheels, you may deal with rust and corrosion.
Aluminum Wheel Cleaner
In addition, purchasing a cleaner made specifically for aluminum wheels, you will succeed in keeping your wheels looking new. Moreover, they are easy to use, simply spray each wheel individually and wipe clean.
Aluminum Wheel Polish
Lastly, be sure to also purchase polish for your aluminum wheels. Given that they are made specifically to keep your wheels in pristine condition, after rinsing and washing your wheels, be sure to finish them off with this polish. Over time, you will begin to notice the difference when you have polished them and when you haven't.
Overall, keeping your aluminum wheel is excellent condition can be an arduous task. Nevertheless, by thoroughly rising them and using products made specifically for aluminum wheels, you can keep your wheels looking brand new for the life of the vehicle. However, to avoid issues, be sure to test any new product (or homemade remedy) on a small, non-visible part of your wheel before applying it to all your wheels.
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| HOW TO REPAIR CURB DAMAGE ON YOUR ALUMINUM WHEEL RIM |
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Posted by: 1-LVDCPN - 06-08-2021, 01:22 AM - Forum: aluminium faq
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Car wheels get the most abuse from the road than almost any other part of the car. Hitting potholes, curbs and other objects, can cause damage to the sides of your aluminum wheels. If these damages are repaired, the damage can cause the wheel to rust, which will eventually reduce the strength and integrity of the rim. You should always try to repair curb damage as soon as it happens to reduce the risk of rusting. Follow these simple steps to repair aluminum wheels that have curb damage.
What You’ll Need
Liquid soap
Masking tape
Sponge
Aluminum paint that matches the color of your wheel
High-gloss clear lacquer
400, 600 and 1200 grit sandpaper
Aluminum polish
Old towel
Instructions
Using liquid soap and warm water, thoroughly clean the damaged wheel. Allow the wheel to dry completely before continuing.
Soak an old towel in paint thinner and rub it onto the damaged area of the wheel. This will help to remove old wax and road grime. Wash the wheel twice with the soapy solution to remove any excess paint thinner and allow the wheel to dry.
Use masking tape to cover the areas of the rim that are not damaged.
Using 400 grit sandpaper gently sand the damaged area of the wheel. Once grooves have begun to form and the area is rough, stop standing.
Cover all scratched areas with Bondo putty and allow the area to dry for five minutes.
Gently sand the putty with 600 grit sandpaper until smooth.
Cover the rest of the wheel and tire with masking tape to prevent overspray when you apply the paint and/or lacquer.
Apply thin layers of paint until the putty is completely covered and allow drying completely.
After the paint has dried, use 1200 grit sandpaper to smooth the surface of the area repaired.
Wash the painted area with soap and water and allow complete drying.
Spray the clear lacquer on the painted area of the wheel and allow the lacquer to dry overnight.
Remove the masking tape and wash the entire wheel.
Use a soft, dry cloth to apply aluminum polish to the entire wheel to blend the shine
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| Do Aluminum Alloy Wheels Rust? |
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Posted by: 1-LVDCPN - 06-08-2021, 01:20 AM - Forum: aluminium faq
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ou probably have some sort of aluminum alloy wheels on your car, truck or SUV unless it’s pretty old or it was an entry-level model when it was bought new, but can your alloy wheels rust over time and will they need replacing or replacing at some point?
Alloy wheels do not rust, but they can suffer from something called corrosion if the protective coating applied to them to prevent corrosion becomes scratched or damaged. Unlike the familiar brownish hue we see with rust on steel wheels, the corrosion alloys wheels can suffer from appears as a white bubbling on the surface that some may mistake for rust.
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| 3 TIPS FOR CLEANING YOUR ALUMINUM WHEEL RIMS |
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Posted by: 1-LVDCPN - 06-08-2021, 01:19 AM - Forum: Knowledge & Technique
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Aluminum wheel rims, can be a challenge to keep clean and shiny. It doesn’t take long for the dirt and grime to accumulate; your car picks up a lot of the dirt and grime from the highways and your cars brake pads.
Sure, you can drive it through the car wash and have the wheel rims cleaned but did you know the majority of wheel rim cleaners can damage your rims. That’s why it is important to clean the wheel rims yourself. By cleaning the rims, yourself you will save money and your rims will be cleaner.
Tip #1 – Preparing Your Aluminum Wheel Rims for Cleaning
Wait until your car has cooled down don’t come home, jump out of the car and start cleaning the rims. The heat from the car running will suck up the water as soon as it hits the rims. If it’s a hot day you can also park your car in the shade for a while and if there is room, clean your wheel rims in the shady area.
Tip #2 – Choose Your Cleaner, Polish and Brush
There are numerous cleaners, polishes and brushes to choose from. Be sure to do some research and ask around before you purchase your items. If this is your first time cleaning the rims make sure you read the instructions on your products before getting to work. Always follow the instructions for the best possible outcome.
Tip #3 - Cleaning Your Aluminum Wheel Rims
First, rinse off your wheel rims with cool water or whatever comes out of your hose. This will help remove some of the dirt and grime.
Next, using the appropriate brush (never use steel wool or an abrasive brush as it can ruin your rims.) Following the instructions on your chosen cleaner scrub off any excess dirt and grime. Let dry.
Finally, polish the wheel rims. If you want it to last longer and look even better wait till the first coat of polish dries then apply a second coat.
They’re Lightweight Yet Strong
Aluminum is an exceptionally lightweight metal when compared to steel, which has 2.5 times the density of aluminum. This makes an aluminum alloy wheel very light in comparison to a traditional steel wheel. This particular advantage comes in handy in a rather surprising way - the reduced weight allows for better fuel economy and improved handling.
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